QUALITY

top Quality inspection system QUALITY CONTROL

As part of the company’s high quality levels as required in the automotive industry, F&C implements TQM, using FMEA to fully analyze and identify potential failure risks at the beginning of product design, process design, supplier development, and part development.

While avoiding all known quality risks at the source based on 25 years of motor production experience in the automotive industry working with a host of top 50 automotive suppliers. With more than forty QC experts within F&C, the company uses more than two hundred testing equipment in a internally dedicated testing laboratory to carry out a series of tests, including incoming inspection, 100% online inspection, and pre-shipment inspection. We have a complete inspection process and implement quality control through

incoming materials inspection to APQP international standards

incoming materials lifetime test

Process equipment checking each shift

first inspection each shift

operator self - inspection

on-site inspection and spot inspection

SPC control

100% inspection of key dimensions and specifications

Final inbound inspection and outbound random inspection

lifetime test

MATERIAL CONTROL. 01

For all materials and parts supplied by suppliers, we carry out a series of checks, such as size, strength, hardness, roughness, etc. And we have the AQL standard to ensure the accuracy and reliability of the finished product.

3D digital photographic microscope measurement system

Housing inspection by height gauge

Enameled wire elongation tester

Hardness testing machine

Layer thickness meter

Image size measuring instrument

Salt-spray tester system

Spring tester

Universal material tension tester

COMPONENT PRECISION CONTROL. 02

In the design and production process, we have a variety of precision control equipment to ensure the accuracy of the components, and this is constantly updated.

Roughness tester

Roundness tester

Three-dimensional magnetic field distribution waveform tester

Zeiss 3D machine

PRODUCTION PROCESS CONTROL. 03

F&C has more than thirty automatic assembly lines to achieve automatic assembly of stator, rotor, end cap and the complete motor assembly. The key equipment of our motor production uses high-end imported equipment according to our high standards of manufacture, such as the winding machines are from Marsilli Italy, with the key process parameters within our motor production processes, which are 100% recorded, and the key dimensions and performance are 100% online checked. At the same time, a large number of AOI inspection was introduced to replace manual visual inspection. Operators conduct self-inspection and quality control through shift confirmation, equipment spot inspection, first inspection, sampling inspection and shift inspection.

Vision inspection

Static torque test

Spot welding inspection

End cap solder point inspection

Spring inspection

FINISHED MOTOR QUALITY CONTROL. 04

For the finished product, we also have a series of tests that we conduct, routine tests include cogging torque test, temperature adaptability test, lifetime test, noise test, etc. At the same time, we also use the motor performance tester to log the ongoing motor performance to improve quality.

High and low temperature rapid temperature change test chamber

Motor cogging torque test

Motor performance test

Noise testing chamber and analysis equipment

Thermal shock testing equipment